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Furnace Installation & Replacement

Furnace installation and replacement, usually done in one working day by a TSSA-licensed technician: the old unit out, a properly sized high-efficiency furnace in, vented, tested at full fire, and the municipal permit pulled and closed out for you.

Reviewed by Zobir, licensed technician

A furnace installation in Burlington, Oakville or Hamilton is usually a replacement, not a first install: a mid-efficiency 80% AFUE unit from the 1990s giving way to a condensing one. Federal efficiency rules set the floor for a new residential gas furnace at 95% AFUE, so a mid-efficiency unit cannot be replaced like for like even if you wanted to. The two are not drop-in swaps. A condensing furnace vents through two plastic pipes out a sidewall instead of up the chimney, and it makes acidic condensate that has to run to a floor drain or a condensate pump. Both of those details get priced on the first visit, not discovered on install day.

The chimney is the detail most quotes skip. In the 1970s–90s subdivisions around Millcroft, Headon Forest and Glen Abbey, the old furnace and the tank water heater share one masonry or B-vent chimney. Once the furnace moves to PVC, the water heater is left venting alone into a flue that is now too large and too cold for it, so it back-drafts. The fix is a chimney liner sized to the water heater, and we price it into the quote rather than leaving you with a CO problem — the details are in our guide to chimney liners when replacing a furnace.

Sizing comes from a heat-loss calculation, not from the label on the old furnace. Builders in the 1980s often put 100,000 BTU furnaces into houses that need 60,000 today after new windows and attic insulation, and an oversized furnace short-cycles, runs loud and leaves the far bedrooms cold. We measure the house, then choose between single-stage, two-stage and modulating — our comparison of single-stage vs two-stage vs modulating furnaces explains which one earns its price.

Want a number for your house? See furnace installation in Burlington for local pricing notes, or request a free written quote and we will come measure.

Replace rather than repair when

  • The furnace is past 15 years and the repair quote is a blower motor, control board or heat exchanger
  • It is an 80% mid-efficiency unit with a metal flue and the gas bill keeps climbing
  • Rooms at the far end of the duct run never reach the thermostat setting
  • A technician has found a cracked heat exchanger or a failed inducer on a unit that is out of warranty
  • You are adding air conditioning or a heat pump and the old blower cannot pair with it

How it works

1. Measure & quote

A heat-loss calculation, a look at the chimney, gas line and electrical, and a written quote with good-better-best options. Free, no pressure.

2. Install day

Old furnace out, new one set on a pad, PVC venting and condensate run, gas line pressure-tested, then a full-fire test from the thermostat. Usually 6–8 hours.

3. Permit & rebates

We pull the permit with the City of Burlington, Town of Oakville or City of Hamilton building department, book the inspection and submit any rebate application with your model numbers.

Brands: We install Lennox, Carrier, Goodman, Rheem and Daikin furnaces and service every major brand afterward.

Common questions

Do I need a permit to replace my furnace in Burlington?

Yes. Burlington, Oakville and Hamilton each treat a gas furnace replacement as permit work through the local building department, and the gas connection has to be made by a TSSA-licensed technician. We pull the permit as part of the job and arrange the inspection — see HVAC permits in Burlington for what the inspector looks at.

Can a furnace be installed in winter?

Yes, and January is when many replacements happen. The house is without heat for the working hours of one day; we bring the new unit in before the old one is disconnected so the gap is short. If the old furnace has already died, a no-heat call is triaged ahead of a scheduled swap — see can I replace my furnace in winter.

How long does furnace installation take?

One working day for a like-for-like replacement, longer if we are adding a chimney liner, moving the furnace or reworking the plenum. How long furnace installation takes walks through the day hour by hour.

Should I replace the AC at the same time?

If the air conditioner is over 12 years old, usually yes: the two share the blower, the plenum and one install visit, so doing both together typically runs $7,500–$11,500 and saves roughly a thousand dollars versus separate jobs. If the AC is under 10 years old, we leave it alone and set the new furnace up to pair with it.

Which furnace brand should I buy?

Installation quality matters more than the badge. Lennox, Carrier, Goodman and Rheem at the same efficiency tier perform within a few points of each other; what separates a 20-year furnace from a 10-year one is sizing, venting and commissioning. We will tell you where the premium tier is worth it and where it is not.

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